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API API-510 Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Fitness-for-Service, RBI, and Pressure Testing12%- API 579/ASME FFS-1 screening and assessment
- Hydrostatic, pneumatic, and leak testing rules
- Risk-based inspection (RBI) principles and application
- Acceptance criteria and post-test evaluation
Topic 2: Damage Mechanisms and Corrosion Assessment22%- Internal, external, and localized corrosion
- Corrosion under insulation (CUI) and environmental degradation
- Cracking mechanisms (environmental, fatigue, creep)
- Damage assessment and prioritization
- High-temperature damage and material degradation
Topic 3: Repairs, Alterations, Rerating, and Mechanical Integrity16%- Authorization and responsibility for work
- Documentation and post-work verification
- Rerating, reclassification, and nameplate updates
- Pressure relieving devices and overpressure protection
- Repair vs alteration definitions and procedures
Topic 4: Inspection Scope, Planning, and Data Evaluation28%- Records review and baseline data collection
- Inspection methods and technique selection
- Remaining life and corrosion rate calculations
- TML/CML selection and measurement planning
- Code scope, jurisdiction, and regulatory requirements
- Inspection interval determination and extension rules
Topic 5: Design, Materials, and Fabrication Rules22%- Material selection, properties, and toughness requirements
- MAWP, thickness, and joint efficiency calculations
- Flanges, bolting, gaskets, and special components
- Positive material identification (PMI) and traceability
- Welding, qualification, and PWHT requirements
- ASME Section VIII, V, IX application

API Pressure Vessel Inspector Sample Questions:

1. Who must be consulted before the repair of a crack at a discontinuity where stress concentrations may be serious?

A) The pressure vessel engineer
B) The National Board inspector
C) The vessel manufacturer
D) The owner-user


2. For an above ground 'higher risk' vessel the maximum interval between external visual inspections is:

A) 3 years
B) 10 years or 1/2-remaining corrosion rate life, whichever is less
C) There is no maximum interval
D) 5 years


3. The API authorized pressure vessel inspector may give prior authorization for repairs that do not involve:

A) Final visual inspections
B) Pressure tests
C) Pneumatic testing
D) Radiography


4. Describe the procedures outlined in API-510 for handling and documenting modifications to pressure vessels.


5. Whose authorization is required as a minimum prior to the start of any repairs or alterations?

A) The production manager
B) The authorized pressure vessel inspector
C) The insurance company
D) The maintenance manager


Solutions:

Question # 1
Answer: A
Question # 2
Answer: B
Question # 3
Answer: B
Question # 4
Answer: Only visible for members
Question # 5
Answer: B

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