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AIChE CCPSC Exam Syllabus Topics:

AIChE CCPS Process Safety Professional Certification Sample Questions:

1. For a vapor explosion in an unconfined and uncongested area, the amount of thermodynamic energy that ends up in the overpressure is approximately:

A) 0%
B) 10-15%
C) 50-75%
D) 100%
E) 2-5%

2. Leading process safety metrics can help: (select all that apply)

A) Identify evolving management system weaknesses
B) Reduce slips, trips, and falls in the plant
C) Target auditing activities
D) Identify needed adjustments to Risk Based Process Safety element activities before development of a failed state

3. Which of the following are best used to verify that an operator adequately understands training? (Select all that apply)

A) An attendance sheet from the training course
B) A written quiz or test that must be passed upon completion
C) A form signed by the operator indicating that the training was completed
D) Documentation from the trainer that the operator demonstrated understanding

4. A rupture pin relief device operates when:

A) This is a special type of spring relief with a very small seat, called a pin seat
B) A special spiral spring called a "pin spring" pushes against the valve seat - the valve opens when the pressure against the seat is high enough
C) A rod buckles at a specific pressure allowing the seat to open
D) An electric solenoid operates a pin, allowing the valve seat to open

5.
This heater was severely damaged during startup as a result of a firebox explosion. The operator had difficulty with the instrumentation and decided to complete the startup by bypassing the interlocks. The main gas valve was opened and gas filled the heater while the pilots were off.
Upon lighting of the pilots, the heater exploded destroying the casing and damaging several tubes. Identify and discuss what elements of Risk-Based Process Safety, had they been implemented more effectively, could have reduced or eliminated the likelihood of this event occurring or reduced the consequences.

A) Only Mechanical Integrity was involved
B) No RBPS elements could have prevented this incident
C) Only Emergency Management was involved
D) Multiple elements including Operating Procedures, Management of Change, Training, Asset Integrity, and Process Safety Culture were involved

Solutions: